Projects

Work delivered, measured and handed back on schedule.

A selection of completed engineering and maintenance projects, with the condition we found, the work performed and the result our clients measured afterwards.

Case Studies

Client success stories

Client names withheld under commercial confidentiality; references available on request.

Juice Line Conveyor Rebuild

Beverage manufacturer, Lae

Full modular belt replacement, drive re-rating and hygienic guarding across a 62-metre filling line.

Before

Worn modular belt, misaligned side guides and repeated product jams at three transfer points.

After

New Intralox belt, UHMWPE guides, re-rated geared motors and stainless guarding installed over a four-day outage.

Line speed restored to nameplate with an 84% reduction in belt-related stoppages over the following six months.

Downtime saved: 310 hrs/yr
Outage duration: 4 days

Annual Shutdown Support

Food processing plant, Port Moresby

18-person multi-discipline crew supporting a 10-day plant shutdown across mixing, cooking and packing halls.

Before

Client crews historically over-ran outage windows by two to three shifts each year.

After

Kitted parts, pre-planned scopes and additional fitters delivered the outage early with full documentation.

All 214 scheduled work orders closed with the plant handed back 9 hours ahead of the production restart window.

Work orders closed: 214
Handed back: 9 hrs early

CIP Pump Station Upgrade

Dairy processor, Highlands region

Replacement of three sanitary centrifugal pumps, hygienic pipework reroute and VSD control integration.

Before

Ageing pumps with recurring seal failures and manual throttling of CIP flow.

After

New sanitary pumps, orbital-quality welded pipework and VSD flow control commissioned and validated.

Cleaning cycle time reduced by 22% and chemical usage cut through improved flow control.

CIP cycle time: -22%
Seal failures: Zero in 14 mths

Stainless Platform Fabrication

Packaging company, Port Moresby

Design, fabrication and installation of a 316 stainless access platform and machine guarding package.

Before

Operators accessed the depalletiser head via a temporary ladder with no fall protection.

After

Engineered platform with handrails, non-slip grating and interlocked guarding installed on site.

Safe working-at-height access delivered and signed off against site safety requirements first time.

Safety findings closed: 6
Build time: 3 weeks

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